Changing VSI wear parts should be done in a timely fashion to prevent expensive failures. Some components may have been worn for years, and it is not always possible to stop production for the replacement of a broken part. For example, the jaw die may have been damaged, exposing the parent steel. Failing to replace a worn jaw die can result in catastrophic failures, which can cost millions of dollars. Likewise, failing to change the rotor tip can lead to costly production stops and increased wear on the entire machine.
If you want to prolong the life of your Vertical Shaft Impactor parts, you should choose replacements that are compatible with the machine brand you have. For example, you can buy a set of rotor bits that will fit your VSI. This will keep your machine functioning at peak performance. If you are replacing a wear part, be sure to check its compatibility. If you’re replacing a carbide bar, make sure that it is made of a material that can resist impact and abrasive wear.
When it comes to extending the life of your VSI parts, you’ll need to check their performance regularly. In some cases, the manufacturer may advise you to run a VSI crusher’s jaw dies beyond their useful operational lifespan. However, it’s a bad idea to operate a jaw die past its useful operational life. This causes unnecessary stress to the jaw frame. So, the best way to extend the life of your VSI CrusherParts crusher’s jaws is to allow them to wear down until they have a crack or hole.
If you have a VSI crusher, you should consider using new replacement parts. If you’re using a new model, you can also look for a manufacturer that produces a high-quality product. Compared to other brands, Qiming Casting’s VSI wear parts are often made with titanium carbide. Its new alloys will last up to four times longer.
It’s not uncommon to change the configuration of your VSI wear parts. For example, you should consider changing the tungsten grade of the rotor. While a tungsten-based distributor is the best option, a metal-free alternative is reversible. By changing the tungsten grade, you’ll reduce streaming wear and ensure a long-lasting VSI.
Inspecting the parts frequently extends their service lives. It is important to make sure they are properly lubricated with oil. Inspecting the rotor’s grease line is particularly important. Incorrectly lubricated bearings may cause premature bearing failures. While proper maintenance is crucial to a long-term VSI, it’s also essential to keep the rotor clean and well-oiled.
The abrasive nature of the material being crushed is one of the key factors determining the wear of the jaw plates. Several different alloys are used for the jaw plate and can have different MOH. The abrasiveness of a material can affect its life span. In addition to the MOH, the other factors that influence the wear of these parts include maintenance schedules and the materials being crushed.